Overall quality control at first hand

OCS on-line and off-line equipment are very well known in the polymer & petrochemical industries worldwide. Scores of well-known raw material manufacturers trust in its precocity, its ability to optimise the production process, its reliability and efficiency as well as the economical impact.

By using OCS on-line equipment, the polymer process capability is highly increased; the quality growth, constancy and operation cost of the plant are significantly improved.

Customers` advantages  

Constancy and smooth operation

  • All needed major analytical values and therewith all plant operation values are available every time – direct overview of plant situation
  • Plant parameters are in the designated levels
  • Exceeding of analytical values are recognised soon and can be managed
  • Overview on all parameters allow smooth operation at all times
  • Direct parameter corrections keep the plant in stabile conditions

Direct results, fast reaction and direct handling

  • Serious time saving in getting immediate quality measurement results and malfunctions by monitoring nearly all results in real time
  • Cases of plant malfunctions are minimised because deviations from regular are observed directly and can be limited
  • Real time reaction on parameter changing
  • Short time switch-over during transitions

Optimized product mix, transition and scrap minimising

  • Well known values allow flexible product changes
  • Exact results are used for optimised product mix
  • Campaigns of defined products easily can be prolonged or shortened
  • Optimise plant flexibility by remix
  • Conspicuous reduction of transition time
  • Enabled to operate advanced transitions
  • Direct insertion of influence

Error prevention

  • Avoiding human errors
  • Avoiding miss-sampling
  • Avoiding analytical data transfer errors

General plant overview

  • Continuous data collection
  • Statistics Process capability
  • Increase of process CpK-values

Laboratory independence

  • Reduced man power in lab
  • Plant orientated operation
  • Wide possibilities of error prevention

On time readjusting

  • Instantaneous intervention in case of parameter deviations
  • Direct switch to good or fail production
  • Preventing huge amounts of scrap

Perfect additive control

  • Continuous control of stabiliser, slip agent, anti-block, antioxidant and other additives
  • Additive limit settings or alarms
  • Optimised additive consumption