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Film Surface Analyser FSA100

FSA100 is a modular surface inspection system for use in laboratories and production. The film quality is assessed optoelectronically through the use of highresolution line cameras and the appropriate illumination technology. The measurement data are stored in an inspection report so that later analysis is possible at any time.

The modular concept permits the use of different camera and illumination constellations and can therefore be optimally used for transparent, dyed and nontransparent plastic films. Optimum adaptation in laboratory work and in encapsulated measuring stations is a major contribution towards quality control. In addition to the mere recognition and classification of defects, the system can also be used for analysis, recording, archiving and documentation purposes. Every defect detected is transferred with the defect image to the measurement protocol together with its feature vector (position, size, shape...).
The system can be modified exactly to suit the respective.

Performance features

  • Modular architecture
    Simple possibility of adaptation
  • Operation
    Menu-guided Windows desktop with individual
    window representation
  • Optimum lighting technology
    Use of special lighting techniques (filters, diffusers)
    depending on the material to be inspected
  • Real-time defect analysis
    Rapid evaluation and representation of the
    measurement results in various ways. Table
    with size classes, time history, mosaic view,
    grades graphics ....
  • Table view
    Tabular display (absolute, per m, total defect area
    etc. and trend display) as a function of defect size
    and type
  • Mosaic view
    Continuous display of the defects detected as real
    images (display of defect sections)
  • Time history
    Graphic representation of the defect classes
    detected as a function of time, length or parcels
  • Easy teach-In classification
    Defects are automatically classified by their
    features thanks to the use of intelligent fuzzy
    technology
  • 3D defect analysis
    High-performance software tool for improved
    image analysis
  • Transparency measurement
    For transmittance measurements, online
    determination of the absolute and relative
    transparency values
  • Process synchronisation
    Linking of the inspection system to external
    equipment, e.g. link to industrial data acquisition
    system or SAP
  • Interfaces for external equipment
    APLAIRS, thickness measurement, gloss
    measurement, haze measurement, label printer...
  • Open database
    The protocol data can be converted into
    all common file formats (Access, Excel ...)

Fields of application

  • Transparent materials
    (LLDPE, LDPE, HDPE, PC, PS, PET …)
  • Non-transparent materials
    (rubber or dyed plastics etc.)

Types of defects

  • Contamination
  • Gels
  • Fibres
  • Foreign particles
  • Black specks
  • Holes

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